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Magnetic vee blocks are similar in function to other clamps a machine shop or metalworking facility may use. However, these devices use better technology that is more efficient, safer and simpler to use than standard clamping systems. They are very compressed and can be placed nearly anywhere and can even be mounted to a table or another work surface. They require no power to function and are highly reliable, so they only need occasional maintenance to perform optimally.
What is the difference between magnetic vee blocks and other clamping devices?
Unlike traditional clamps, which use mechanical force and torque to secure metal, these devices use a magnetic core and a pair of iron slabs to create a powerful, attractive field. This field can be used easily to secure iron or steel, making these devices ideal for metalworking and part fabrication facilities. The core is attached to a knob that allows for easy on and off switching so the device can be quickly shut off for safety reasons.
The device is built with two layers of iron with a layer of non-ferrous material between them, which is usually built with aluminum or brass. When switched on, the core’s poles are aligned in each layer of iron, pulling the metal’s poles into alignment. This greatly amplifies the power of the core, making it possible to grab onto hefty pieces of metal.
Why are magnetic vee blocks superior to other clamping systems?
Standard clamping systems work by applying mechanical force to the metal, sometimes on the order of thousands of pounds of pressure per square inch. If a worker is not careful, this can easily damage a piece of metal, making for an unreliable and unsafe part. With an attractive field, this is not a problem, as the piece is only secured against the device, not squeezed or crushed. It not only means higher quality parts, it also means additional consistency in quality.
These devices are also easier for workers to use, as they do not need to be reconfigured over and over during inspection, shaping or any other process. Instead, the piece is easily moved around or rotated, which is extremely helpful during an inspection. Because they are so easy to use, workers can process metal parts at a much faster rate, increasing productivity and efficiency.
Finally, these devices are safer for workers, as well. Traditional clamps represent major crushing hazards, and workers can be grievously harmed if their fingers, hair or clothing are caught in the clamp. Broken bones, severe contusions and injuries due to oxygen deprivation are all common with traditional clamps, and all can cause permanent complications for a worker. An attractive field, though, does not present the same hazard as there is nothing for fingers, hair or clothing to get caught on. Additional worker safety means fewer injuries; fewer days missed due to injury and reduced injury costs.
For any metalworking or part fabrication facility, this technology represents a total upgrade over standard clamping devices.
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